Combined Foil & Wire

MTM Combined Foil & Wire Winding Machines are fully customizable to meet end user requirements.   The integrated modular design allows various configurations with multiple foils, insulation types, wire types, and a myriad of material processing functions.

Key Features:

  • MTM PC-based HMI, programmable control system with remote troubleshooting
  • Automatic wire guidance system with laser marking
  • Coil Follower (Dancer) roll for tight and compact foil layering in rectangular coils
  • Available Integrated Cold Weld and/or TIG Weld system
  • Up to 4 foils, copper or aluminum
  • Automatic or Manual Run Features
  • Servo or Vector main drive system
  • Multi-speed transmission for optimal speed and torque ranges
  • Wire dereelers with fully adjustable constant tension systems

Customization:

  • Fully automatic or semi-automatic foil alignment systems
  • Edge deburring
  • Foil slitter or guillotine knife
  • Foil anti-uncoiling and rewind
  • Variable-pitch (Gradient) insulation winding system
  • Custom mandrel design or designs to include existing mandrels
  • Multiple Coil Winding (3x) at one time / multiple guidance heads
  • Edge Fill strip payoffs
  • Powered rollers
  • Wire Flatteners for round wire
  • Wire set cancellation for extremely consistent pitch in fine wire
  • Tailgate or tail stock receivers
  • Custom faceplate profiles