HV Gradient
Coil Winding
HV coil winding utilizing progressive wrap insulation
HV Gradient
Coil Winding
DWM1200/gr
HV coil manufacturing utilizing progressive wrap insulation
The MTM HV Gradient Winding Machine utilizes a gradient wrap insulation, which varies the thickness of insulation across the winding layer. The machine is designed to wind 1 coil with either round or rectangular wires while supplying gradient insulation and / or full width insulation.
With four insulation wrapping modes, this machine technology can provide up to 15% material savings by producing smaller, tighter coils. When the greatest difference of voltage positional occurs, appropriate insulation thickness can be used.
Decrease coil manufacturing time by up to 30% by winding wire and paper / insulation at the same time
Superior Tension Control
- Automated wire tension control utilizing electronic tensioning and pneumatic dancer system for constant tension control
- Synchronized motion between wire guidance and mandrel rotation providing precise wire pitch control while maintaining constant tension control throughout the coil winding
 | Programmable Computer Control
|
Other Features
- Integrates with MTM round and rectangular winding mandrels
- Power Wire Flattening
- Optional Edge-fill Payoffs
HV coil manufacturing utilizing progressive wrap insulation
The MTM HV Gradient Winding Machine utilizes a gradient wrap insulation, which varies the thickness of insulation across the winding layer. The machine is designed to wind 1 coil with either round or rectangular wires while supplying gradient insulation and / or full width insulation.
With four insulation wrapping modes, this machine technology can provide up to 15% material savings by producing smaller, tighter coils. When the greatest difference of voltage positional occurs, appropriate insulation thickness can be used.
Decrease coil manufacturing time by up to 30% by winding wire and paper / insulation at the same time
Superior Tension Control
- Automated wire tension control utilizing electronic tensioning and pneumatic dancer system for large variation
- Synchronized motion between wire guidance and mandrel rotation providing precise wire pitch control while maintaining constant tension control throughout the coil winding
Programmable Computer Control
- Fully programmable control system with touch screen, user-friendly HMI and IoT ready
- Offline software creation program allowing files to be transferred to the machine via intranet or USB
- Built-in UPS in the controller which allows the status to be saved prior to executing an automated, controlled shutdown
Other Features
- Integrates with MTM round and rectangular winding mandrels
- Power Wire Flattening
- Optional Edge-fill Payoffs
